FPI / INDONESIA
Routine Maintenance · Emergency Repairs · Planned-Outage Maintenance (Overhaul)
FPI provides maintenance across CHS/ADS, boilers, turbines, generators, BOP, water and wastewater systems, and electrical and control systems. We combine routine maintenance, emergency repairs and planned-outage overhaul, with emphasis on CSU, ST/RE, conveyor belts and jetty facilities within CHS/ADS.
01 / ABOUT FPI
FPI directly performs routine maintenance, emergency repairs and planned-outage maintenance across power plant systems.
We focus on CSU, ST/RE, conveyor belts and jetty facilities within CHS/ADS. Cooperation with specialist vendors experienced on PLTU JAWA Units 1 and 2 supports reliable mechanical, electrical and control work.
FIELD OF WORK
Coal unloading at the jetty
Stockyard stacking and reclaiming
Coal conveying and jetty facilities
02 / WHAT WE DO
Services 01–03 are our core maintenance services; 04–06 are the support services behind them.
We provide inspections and preventive and corrective maintenance across CHS/ADS, boilers, turbines, generators, BOP, water treatment, electrical and control systems. Daily, weekly and monthly plans guide condition checks and follow-up, with focus on CSU, ST/RE, conveyor belts and jetty facilities in CHS/ADS.
CHS/ADS · CSU · ST/RE · Conveyor belts · Jetty
We assess faults and repair scope, coordinate personnel, parts and specialist support, and carry out recovery work with inspection, operating checks and follow-up maintenance.
Fault assessment · Recovery · Operating checks · Follow-up
During scheduled outages, we coordinate detailed inspections, disassembly, parts replacement, alignment and restoration. Scope, parts, access and specialists are prepared in advance, with testing and restart support.
Disassembly · Parts replacement · Alignment · Restart support
We install, replace and align mechanical equipment and fabricate structures, chutes and wear parts. Work follows approved drawings and site measurements, with inspection and delivery records.
Installation · Alignment · Structures and chutes · Wear parts
We support inspection and improvement of electrical, distribution, instrumentation, PLC, HMI, alarm and communication systems. Qualified specialists coordinate scope, safety, testing, commissioning and handover.
Distribution · Instrumentation · PLC/HMI · Alarms and communication
We review relevant vibration, temperature and current readings alongside inspection findings. Recurring faults and their effects inform maintenance priorities and improvement recommendations.
Vibration · Temperature · Current · Recurring faults
03 / OVERHAUL
FPI supports planned-outage maintenance across CHS/ADS, boilers, turbines, BOP and other plant equipment. We prepare scope, schedules, parts, personnel and access before shutdown, coordinate inspection, replacement, repair and testing during the outage, and support handover and restart checks.
04 / SYSTEMS
FPI combines its own site teams with specialist partners across the main systems of a coal-fired power plant. Responsibilities are agreed for the equipment and contract scope of each project.
SCOPE
HOW FPI DELIVERS THE WORK
FPI directly inspects and maintains CSU and ST/RE systems, conveyor belts, jetty facilities and ash handling equipment. Specialist vendors with experience on PLTU JAWA Units 1 and 2 support reliable equipment-specific work, recovery, inspection and follow-up.
SCOPE
HOW FPI DELIVERS THE WORK
We plan inspection and maintenance, define responsibilities for BOP pumps, fans, compressed air and cooling water, and assign personnel for water and wastewater piping, chemical dosing and water quality instrumentation.
SCOPE
HOW FPI DELIVERS THE WORK
Inspection and maintenance are carried out with specialist partners. FPI coordinates site support, work schedules, quality inspections and reporting.
SCOPE
HOW FPI DELIVERS THE WORK
We plan inspections and maintenance, coordinate specialist work, and manage permits, inspection records and outstanding items.
SCOPE
HOW FPI DELIVERS THE WORK
We work with qualified electrical specialists and coordinate scope, schedules, safety measures, inspections and reporting.
SCOPE
HOW FPI DELIVERS THE WORK
We review instrumentation, PLC, HMI, alarms and communications. Improvements, control changes, testing, commissioning and handover follow the agreed scope.
05 / HOW WE WORK
FPI performs maintenance directly with specialist vendors experienced on PLTU JAWA Units 1 and 2. We coordinate scope, schedules, safety and quality, and report inspection results, outstanding items and follow-up plans.
Equipment, history and priorities
Crews, materials, partners and safety
Inspection, repair, fabrication and replacement
Inspection, testing and punch items
Results, RCA, KPIs and follow-up
Daily, weekly and monthly inspection and maintenance plans are tailored to equipment condition and the agreed contract scope.
MAINTENANCE METHODS
Preventive, condition-based and reliability-centered approaches are applied according to equipment duty, condition and the consequences of failure.
Scheduled inspection, lubrication, alignment and wear checks, planned around operating conditions and manufacturer recommendations.
Condition readings such as vibration, temperature and current, together with inspection findings, inform intervention timing.
Failure modes and operational consequences inform the maintenance strategy proposed for each equipment item.
06 / SAFETY & QUALITY
We check permits, risk assessments, protective equipment and equipment isolation. Inspection and test results, completion documents and outstanding items are recorded and handed over for follow-up.
Permit-to-work (PTW), job safety analysis (JSA) and energy isolation (LOTO) are built into each work plan, with daily toolbox meetings, PPE checks and site supervision.
Inspection and test results at key stages, and any changes to the work, are recorded against the agreed scope.
Photographs, inspection records, punch items and handover documents are submitted to the client at close-out.
07 / PROJECTS
As of October 2026, FPI has approximately 40-plus maintenance, emergency repair, mechanical, electrical and control projects completed or under way. Our experience is concentrated in CHS/ADS, with ongoing work and plans for continued maintenance and follow-on projects.
01 / CSU 01 & 02
Fabrication and replacement works included Creusabro 8000 plate profiling and drilling of hardened plate. Two-shift working supported the outage schedule.
02 / RECLAIMER-A
Drive shaft journal restoration and machining, bearing replacement, reassembly, alignment and load testing. The machine continued loading through its main boom during workshop repairs.
03 / WEAR PARTS
Fabrication and supply of wear parts identified by installation position. Drawing-based fabrication and position tags supported installation and quantity checks at site.
04 / BOTTOM ASH
Removal and installation of four crusher/chute sets, with support steel fabrication, reinforcement and grating modifications. The work included approximately 11.7 tonnes of SS400 structural steel.
05 / CONVEYOR · BOILER
Work included conveyor belt hot splicing, emergency tripper wheel axle repairs, and scaffolding for boiler, pulverizer and ash handling inspections and maintenance.
06 / AIS
Installation of 24 Type A and six Type B ladders in the AIS area. The scope included layout drawings and approvals, galvanized steelwork, concrete foundations and additional grounding.
08 / FUNIQ POWERTEC, KOREA
FUNIQ POWERTEC in Korea has experience in PLC/HMI, boiler and burner control, and condition monitoring. FPI connects this expertise with Indonesian site services. The Korean projects and awards below belong to FUNIQ POWERTEC in Korea.
PLC and HMI upgrades, control panel manufacturing and commissioning for boiler, fuel handling, water treatment and auxiliary systems.
Burner management, boiler control and flame detection system integration for thermal power plants.
Vibration and leak monitoring, central control room alarms and communication interfaces.
2019 Geneva International Invention Gold Medal · FUNIQ POWERTEC, Korea
Explore FUNIQ POWERTEC ↗09 / FUNIQ POWERTEC REFERENCES
FUNIQ POWERTEC · KOREA
The projects below were delivered by FUNIQ POWERTEC in Korea, separately from FPI’s work in Indonesia.
BMS/SQC upgrades, CTCS/DF PLC, HVAC controls
Coal distributor PLC, turbine auxiliaries, water/wastewater controls
Seawater electrolysis PLC and CCR alarms
2023 ship unloader communication interfaces and encoders
CTCS and debris filter PLC module installation and commissioning.
Water quality analysis and small hydropower PLC/HMI workstation replacement.
BNR solenoid valve rack manufacturing, installation and commissioning.
SLP standby unit independent-operation system replacement and commissioning.
Fuel handling motor vibration monitoring installation and maintenance.
Belt feeder PLC logic design and panel manufacturing.
Oil leakage detection system installation.
Leak detection systems for plant facilities, including control panel manufacturing and installation.
Coal handling facility maintenance.
CSU inspection, communication interface, encoder replacement and commissioning.
Water/wastewater facilities and auxiliary boiler PLC maintenance.
Limestone unloader PLC and HMI improvement.
BNR solenoid valve rack manufacturing, installation and commissioning.
Fuel transfer management and overland conveyor automation systems: manufacturing and commissioning.
Coal distribution system PLC upgrade.
Raw water tank pumping-station monitoring and control system.
CPP and CFS PLC upgrades.
Unit control monitoring systems for boiler, turbine, BOP, water treatment and environmental facilities.
Boiler and turbine PLC system upgrade.
Boiler soot-blower control panel installation and programming.
PLC performance improvements for water treatment and turbine auxiliary systems.
Seawater electrolysis PLC module and HMI installation and commissioning.
CHS dust collection system manufacturing and commissioning.
Coal handling building PLC system and HMI design engineering.
Boiler tube leak detection system manufacturing, installation and commissioning.
Burner management system simulator manufacturing and commissioning.
Development of a self-powered rotating-machinery vibration monitoring device.
Measurement system installation for condenser cleaning equipment.
Installation supervision and commissioning of the Coal Pre-firing Detection System (CPDS) for boiler pulverizers at Indramayu Units 1, 2 & 3, Indonesia.
Please share the site, equipment, requested work and preferred schedule so we can review the scope and information required.
10 / CONTACT
PT. FUNIQ
POWERTEC INDONESIA
Power plant maintenance & engineering